AerSale opens new 90,000 Sq. Ft. aerostructures MRO facility in Hialeah Gardens, FL

AerSale announced the opening of its newest state-of-the-art Aerostructures MRO facility in Hialeah Gardens, Florida. New facility replaces AerSale' existing operation in Medley, Florida, and represents a major expansion in both additional capabilities and available capacity. Spanning just under 90,000 square feet, the Hialeah Gardens facility is approximately three times larger than AerSale’ previous Aerostructures MRO location, significantly increasing throughput while maintaining the same high-quality structural repair standards customers rely on.

Nicolas Finazzo, Chairman and Chief Executive Officer at AerSale commented: “This new facility represents a quantum leap for AerSale’s Aerostructures MRO business. By investing in additional space and advanced equipment, we are expanding our capacity, improving reliability, and positioning ourselves to better support our customers’ evolving fleet and operational needs.”

The facility is equipped with state-of-the-art infrastructure, including a new heating oven, paint booth, and sanding booth that can now accommodate larger widebody structures, including Boeing 777 and Airbus A330 airframe components, as well as GE90 and Rolls-Royce Trent engine nacelles and thrust reversers. These investments enhance reliability, streamline workflow, and support faster, more consistent turn-times through redundant equipment and optimized processes. Additionally, the expanded footprint and upgraded equipment substantially increases the facility’s overall capacity.

Conveniently located between Miami International Airport (MIA) and Fort Lauderdale-Hollywood International Airport (FLL), the Hialeah Gardens facility offers strategic logistical advantages for airlines, operators, and lessors operating in the Americas and beyond.

The opening of the Hialeah Gardens Aerostructures MRO facility underscores AerSale’s continued commitment to investing in infrastructure, technology, and capabilities that deliver measurable value to its customers across the global aviation aftermarket.